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　如今，市场的发展期待纺织控制器达到高智能化、低本钱、简易维修的标准，由于受芯片技术、工控主板功能等方面的制约，众多厂商在为选择能*实现相关功能的、价格低廉的且性能稳定的控制板而烦恼。

　　蓝宇科技在多年的系统开发和与客户进行深进探讨的过程中，深进了解了纺织控制各方面的性能及对工控板的要求，基于蓝宇科技PCM-3499主板成功的为数目不少的纺织控制厂商开发出了多款产品，据了解，相关产品市场反应良好，在实际应用过程中表现出了高性能和高稳定性的特征，获得了各厂商的认可。

　　为了方便更多的客户进行项目选择，蓝宇科技特别把基于PCM-3499主板的纺织控制器方面的相关经验总结出来，以供各位厂商参考。

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一、PCM-3499主板简介

　　PCM-3499 是一款*性价比、尺寸及其紧凑的嵌进式控制模块。在PC104规格的板子上实现了几乎所有的产业计算机所需要功能。

　　PCM-3499 板载嵌进式高性能16位处理器，该处理器内部为32位RISC架构并且与80C186 处理器兼容，具有*的性能，主频高达100MHz，内置了100M的以太网，并且支持1MB的SDRAM。其指令与其他X86微处理器兼容。

　　板上功能包括10/100M高速以太网接口，PC104接口，TFT接口和LVDS接口，VGA 接口,支持标准IDE接口（DOM,普通硬盘）、并口、四个串口（RS-232 和RS-485 ，四个串口都可配置为TTL电平接口）、USB接口、DOC接口、PS/2键、RTC实时时钟、铁电,电池后备SRAM非易失性存储器、看门狗、蜂叫器接口、通用GPIO、和8/16位兼容的ISA总线等。

　　在一单片闪存芯片上集成了系统BIOS、1.44M 闪存盘（Flash Flopy Disk —— FFD ，根据用户需要可扩大成8M闪存）和16点阵二级汉字库，以zui少数目的芯片实现zui小尺寸的模块的zui多的功能。

　　*自主开发的显示控制器，可以实现zui高1024 768 真彩色高性能显示效果。

　　假如需要更多的其他功能可以通过PC/104总线往扩展相关的功能模块。

二、PCM-3499纺织控制器解决方案系统架构

　　在蓝宇科技客户成功开发的纺织控制器案例中，我们简单先容其中一个客户的基于蓝宇科技PCM-3499的纺织控制器系统方案，系统架构图示于图:

　　根据上图所示的整个系统方案的控制实现原理，我们把此方案的主控制单元分为上、下位机结构，并由PCM-3499来完成与上位机的协同和终端设备的控制工作。

　　上位机主要负责人机交互、文件读取与解析、部分传感器信号的处理;

　　下位机主要负责输出控制信号、协同工作以及部分传感器信号的处理。

三、基于PCM-3499的纺织控制器的技术实现

　　（一）、通讯信道

　　PCM-3499板载10/100高速以太网接口，4个串口，16C550兼容UART ，COM1 为9线RS-232，COM2为9线，COM3 RS-232 或者RS-485 可选，COM4是3线的RS-232 口（TTL和RS232可选） ，提供13路（5V电平）单向数字I/O通道和4路3.3V电平（5V兼容），双向可编程数字I/O ，8位,16位动态IO总线。

　　PCM-3499在通讯中可以以RS485或者10/100M以太网接口与上位机实现通讯互联，在与终端设备（电机、等）可以通过串口、ISA总线等进行通讯。

　　（二）数据处理分析

　　PCM-3499的CPU应用了RISC的技术，64bit指令队列，5级流水线，相对于传统的CISC 技术，指令周期短。不分频的系统时钟（386是2分频），外部时钟100MHz，内部时钟100MHz 。高速内存总线（200Mbyte/S），在数据通讯应用方面可以充分发挥大数据量吞吐的上风。8KB的高速缓存。性能高，速度快，经过测试，实际性能相当于486SX-100MHz。

　　PCM-3499的DOS操纵平台在486的CPU基础上可以支持复杂的应用程序，实现对终端设备如步进电机的精密控制。

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